Woodworking has been your hobby for many months now, and you’re on fire

Woodworking has been your hobby for many months now, and you’re on fire

You’ve created a nice walnut center table that now sits in your living room, as well as a simple cedar console table that your wife really loves.

You’re planning to take on more projects, but you’re not satisfied with your old projects’ finish. You’ve sanded them as best as you could, but you can still see and feel some imperfections on the wood that you’re tempted to redo them.

If you’re planning on buying your first power sander but you’re clueless about which type of sander you should buy, then this article is for you. We’re going to introduce you to a nifty power tool called the belt sander. We’re going to discuss its purpose, how it works, and what you should look for when choosing the best belt sanders online.

This article is also for you if you’re a grizzled veteran woodworker and you’re looking for the best belt sanders available.
1. Sale WEN 6502T 4.3-Amp 4 x 36 in. Belt and 6 in. Disc Sander with Cast Iron Base Two-in-one sanding machine includes both a 4-by-36 inch belt and a 6-by-6 inch disc Belt tilts anywhere from 0 to 90 degrees Sturdy cast iron base prevents any heavy vibrations 4.3 Amp motor provides up to 3600 RPM Tension release lever provides for simple changes between sandpaper grits Check Price Below Buy on Amazon 2. Sale Makita 9403 4" X 24" Belt Sander Quietest belt sander in its class: only 84 decibals 4 inch wide belt with a speed of 1,640 feet per minute for fast material removal Labyrinth construction seals motor and bearings from contamination Large front grip is positioned for operator comfort. Variable speed control dial : No 13 pounds; 1 year warranty Check Price Below Buy on Amazon 3. Sale TACKLIFE Belt Sander 3×18-Inch with 13Pcs Sanding Belts, Bench Sander with Variable-speed Control, Fixed Screw Clamps, Dust Box, Vacuum Adapters, 10Feet (3 meters) Length Power Cord PSFS1A ▲【2 In 1: Bench & Belt Sander】 Equipped with two metal screw clamps, Tacklife belt sander can be turned over and fixed to table, acting as a bench sander, lock-on button helps to free your hand, providing more convenience and flexibility. ▲【13Pcs Sanding Belts】 Come with 6pcs 120 grit and 7pcs 80 grit aluminum oxide sanding belts, saving your money, meeting the requirements for your different projects. Metal clamping lever for easy and quick sanding belt change. ▲【Power & Variable-Speed Design】5 Amp motor offers great power to the sanding surface, delivering efficient removal and high quality finish. Variable-speed knob with 6 dials enables you to match the best speed to the application from 0-560rpm. ▲【High Performance Dust Collection System】The dust collecting box is detachable, can be easily installed and removed, easy to clean dust. Two vacuum dust adapters, 32mm and 35mm make it possible to connect your vacuum cleaner, reaching the perfect dust collection effect. ▲【Notes & Full Package】When meeting the problem that the belt slipping, adjust the screw at the bottom to a proper position, then the belt will run in track. Full package: Tacklife PSFS1A belt sander; 13pcs sanding belts; 2 screw clamps; 2 vacuum adapters; user manual; 2 Years Customer Support. Check Price Below Buy on Amazon 4. Sale PORTER-CABLE Belt Sander with Dust Bag, Variable-Speed, 8 Amp, 3-Inch-by-21-Inch (352VS) Variable-speed belt sander with cloth dust bag; variable-speed dial 850-1,300 SFPM Belt and gear drive system transfers power from the motor to the sanding belt Designed for flush sanding up to vertical surfaces; dust bag swivels 360 degree Fingertip belt-tracking knob; quick-release belt-change lever Motor is located over platen for maximum performance and perfect balance Check Price Below Buy on Amazon 5. Sale BLACK+DECKER Belt Sander with Dust Bag, 7-Amp, 3-Inch by 21-Inch (DS321) Stanley - Black & Decker Quality Tools New Unused Included Components: (1) DS321 Sander, (1) Medium grit sanding belt, (1) Dust bag Innovative front roller allows you to reach even the tightest corners with ease Check Price Below Buy on Amazon 6. Genesis GBS321A Single Lever 3" x 21" Variable Speed Belt Sander with Adjustable Front Handle and Dust Collection Bag VERSITILE - Low Profile Design gets into tight spots| Make quick work of smaller projects that need aggressive sanding! QUICK-CHANGE - Single Lever Quick-Change Belt Change | Save time changing belts on your next DIY project with the tool-less sanding belt change! PERFORMANCE - Variable Speed for incredible versatility | Control the speed of sanding with the variable speed feature! CONTROL - Adjustable Front Handle for Comfort and Control, Flat-Side for Tight, Flush Sanding | Sand exterior and interior doors, door jambs, cabinet surfaces and doors, and wood hand rails to prevent splinters and prepare for paint or stain! ACCESSORIES – Includes Dust Bag, and One (1) Sanding Belt | Everything is included to start your next DIY project with the Genesis Belt Sander! Check Price Below Buy on Amazon 7. Sale SKIL 7510-01 Sandcat 6 Amp 3-Inch x 18-Inch Belt Sander with Pressure Control Pressure control technology warns user when excessive pressure is applied Auto track system keeps belt centered on track Micro-filtration captures and contains fine dust particles Clear view dust canister removes guess work of when to empty canister Single lever belt changes Check Price Below Buy on Amazon

1. WEN 6502T Belt and Disc Sander Pros: This is a 2-in-1 belt sander that includes a 6-inch disc sander. Vibration is kept to a minimum thanks to its durable cast iron base. You can remove dust by connecting the nozzle of your shop vac to the dust exhaust port. It is versatile. The belt can be tilted horizontally or vertically to accommodate your project’s needs. It comes with a table that can be attached to the side. The miter gauge is also included. Cons: It is heavy as it weighs almost 40 lbs. You can’t use it to sand floors and plywood. Sebring Tip:
When it comes to versatility and quality, there’s no doubt that the WEN 6502T Belt and Disc Sander is the king. Its powerful 4.3 amp and 1/2 HP motor deliver as much as 3,600 RPM. Unlike other belt sanders, this one has an adjustable belt that you can tilt and allows you to sand hard to reach areas of your workpiece.

If you’re a hobbyist and you’re not after portability, then this might be the belt sander for you as the base is made of tough cast iron. WEN has also made a steel base available for those who want a more affordable version of this machine.

2. Makita 9403 Belt Sander Pros: It has an ergonomic D-shaped handle and another supporting grip at the front. The dust exhaust port swivels to ensure that the vacuum cord or dust bag is out of the way as you work. It is not as loud as other belt sanders. This is a heavy-duty belt sander with a powerful and impressive motor. Cons: There are instances when it is too aggressive that leaves some shallow marks on the workpiece. It’s heavy, so it’s not recommended if you’re going to work for several hours. Sebring Tip:
The Makita 9403 Belt Sander is the ideal tool if you’re a contractor, a professional woodworker, or a floor installer. This is nothing less than a beast of a machine thanks to its powerful 11 amp motor and speed that can reach up to 1,640 feet per minute. It can sometimes be too aggressive when sanding so make sure to put just enough weight on the machine while sanding.

It is heavier than some of the other belt sanders on the list, so expect some fatigue if you’re going to work with it for several hours. 

This Makita belt sander is pricier than most. In fact, it is the most expensive tool on the list. Consider its hefty price tag if you’re just going to use it during weekends and it’s going to sit around in your garage gathering dust most of the time.

3. Tacklife PSFS1A Belt Sander Pros: This is a versatile and portable belt sander. It can be used as a regular belt sander or as a bench sander and clamped to a table using its metal screw clamps (included). It has a long power cord that makes it ideal for large job sites. You don’t have to run to the hardware store as 13 pieces of sanding belts are already included. This Tacklife belt sander has ergonomic handles. It is relatively lightweight. Cons: The motor’s performance can be hit-and-miss. The sanding belts are not durable at all. Sebring Tip:
The Tacklife PSFS1A Belt Sander combines portability with reliable performance. It has a compact design and it is relatively lightweight (dimensions: 3 x 18 in; weight: 7.55 lbs), so it has a solid feel in your hands without being too heavy. The 5 amp motor is reliable for the most part and delivers enough power to produce a smooth and impressive finish.

You can control the sander’s speed while you work as it has an adjustable dial near the handle. The handles are ergonomically positioned to reduce user fatigue.

What I like most about it is its versatility. You can turn it into a bench sander within several seconds thanks to the metal clamps that are included in the package.

It is also easy to clean as it already comes with two dust adapters. Just attach your shop vac’s nozzle into the adapter, and you’re good to go.

Although the sanding belts are already included, you might want to purchase the more durable versions from your local hardware store as they did perform well at all.

4. PORTER-CABLE 352VS Belt Sander Pros: It has a solid construction and has a nice, proportional weight to it. Its powerful 8 amp motor delivers an impressive and reliable performance.  Its housing is made up of metal and not cheap plastic. The dust exhaust port can be adjusted to ensure that the bag is out of the way while you work. It has a 3-year limited warranty. Cons: You can’t sand narrow gaps or tight corners with it because it has a rounded front. Sebring Tip:
If you’re willing to invest in a heavy-duty belt sander that is on the pricier end of the scale, then this Porter-Cable Belt Sander might be for you. It has an all-metal housing that ensures the motor is adequately protected from dust, debris, and moisture.

The motor delivers an impressive performance, and the variable-speed dial gives you greater control of the tool and protects the material you’re working on.

But one of its strengths is also its weakness. I’ve mentioned that the housing is made of metal. This results in a heavier power tool that you might have trouble using after several hours.

The bag is a nice addition if you don’t want to attach the dust exhaust port to the shop vac but keep in mind that it is not well-made at all.

5. BLACK+DECKER DS321 Belt Sander Pros: The front hood can be retracted so you can push the edge of the belt sander into corners and gaps. This is a lightweight belt sander (weighs only 6.9 lbs.). It has a very useful top handle that makes it easier to work with. It includes a cloth dust bag. The handle on top allows you to maneuver the tool easily. Cons: The belt doesn’t fit snugly and starts to slide off while the tool is in operation. Sebring Tip:
The BLACK+DECKER DS321 Belt Sander is designed for specifically hobbyists and weekend DIYers. Thanks to its compact body and narrow front, you can see your work surface clearly and even work on hard-to-reach areas.

This is also one of the lightest belt sanders on the list. If you’re worried about hand and arm fatigue and don’t want a heavy tool, then this is the ideal machine for you.

It is more affordable than most, making it perfect for hobbyists who are just going to use it during the weekend.

6. Genesis GBS321A Belt Sander Pros: It has an ergonomic D-shaped handle at the back. The front handle ensures that you can maneuver it easily on your workpiece. The dust bag and sanding belt are already included. The auto-tracking belt system ensures that the belt stays in place. Cons: The dust bag is not well-made at all. Sebring Tip:
If you’re looking for a budget belt sander that you’re going to use occasionally, then the Genesis GBS321A Belt Sander might just be the tool for you. This is a compact and lightweight tool that performs well thanks to its 8 amp motor. 

The one thing that keeps this belt sander from working well is its crappy dust bag. The dust bag itself is not durable, while the zipper easily breaks. It’s best to attach a shop vac with a compatible nozzle than use the dust bag.

7. SKIL 7510-01 Sandcat Belt Sander Pros: It has a light indicator that warns you if you’re applying too much or the right amount of pressure on the material you’re sanding. The tool is equipped with an auto track belt alignment to ensure that the sanding belt stays in place. The clear plastic canister attached to the dust port exhaust comes with a micro-filtration system. It’s not as loud as other belt sanders. This is one of the most affordable options on the list. Cons: The motor quality and workmanship are inconsistent. You might get a sander with a motor that works very well, or you’ll get something that stops working after several uses. Sebring Tip:
The SKIL 7510-01 Sandcat Belt Sander has performed well for the most part. It’s not as long or as wide as other sand belters on the list, but its performance is fantastic considering its size.

It has an ergonomic D-shaped handle with a front grip. One of its best features is its indicator lights near the front grip. You’ll know when you’re aggressively sanding a piece of wood or not thanks to this indicator. Installing the sanding belt is also a breeze. 

I’ve mentioned that I like its clear plastic canister with its micro-filtration feature. It catches dust most of the time, but there are instances when some of the dust still escapes the canister. It’s best to attach it to your shop vac if you want a cleaner workshop.
What Is A Belt Sander?
A belt sander is a handheld surface sander that you can find in many workshops. This power tool is commonly used by woodworkers, cabinetmakers, carpenters, furniture makers, floor installers, remodelers, and more.

This tool consists of two drums. One drum is located at the front, while the other is located at the rear. The power tool’s motor moves the rear drum, while the front drum rotates freely. 

Belt sanders are used to sand large and flat surfaces, such as tables, cabinets, and floors, using special sandpaper called a sanding belt. Unlike your regular flat sandpaper, a sanding belt is glued together to form a circle. Wood is not the only thing it can sand; some models can also sand metal, as well as remove paint and varnish from the surface.

Belt sanders are great for sanding rough surfaces, creating a scribed line, and leveling surfaces. You can also use it to create rounded shapes. Keep in mind, however, that belt sanders are powerful beasts that can rapidly sand away your workpiece. If you want a more subtle tool, then you’re better off using an orbital or vibrating sander.

Installing a sanding belt is quite simple. To install or change a sanding belt, you need to flip the tool’s tension lever outward. Slide the old sanding belt off the sander, and slip a fresh sanding belt into the tool. 

Check the arrows printed inside the sanding belt, and make sure to follow that direction when installing a new belt. Align the new belt, and re-tension the tool’s lever. 

Check out this video on how to properly replace and align a sanding belt. You can also read this article for more information on sanding belts and how to choose the right one for your project.
Why You Should Own A Belt Sander
Belt sanders are powerful tools that are surprisingly easy to use. Removing rough surfaces on wood or even metal is a breeze with this tool. You can spend several hours sanding a table or a cabinet in the kitchen you’re remodeling, and you still need to redo it the day after because you missed a couple of spots. You can say goodbye to hours of sanding and tired arms when you have a belt sander. 

But that doesn’t mean belt sanders don’t have disadvantages. Many woodworkers find it too aggressive, and it can be damaging to some materials. Some find that it’s too powerful for some finishing work, and it is not suitable at all for drywall.  
Choosing The Best Belt Sander
Belt sanders are generally compact tools with a width that reaches no more than 3 and 4 inches and length that ranges between 18 to 24 inches. There are compact belt sanders (2-1/2 X 14-in.) available for small projects, too. 

If you want a tool that’s lighter and portable, then check out the smaller belt sanders (3 x 18-in. and 2-1/2 X 14-in.). These are ideal for occasional users or those who are working on smaller projects, such as scribing and shaping.

Mid-range (3 x 21-in. belts) and large belts (3 x 24-in. and 4 x 24-in.) sanders are ideal for professional use. If you’re a professional woodworker or remodeler, then these are ideal for you.Having your house remodeled? Then check out our blog and website for home remodeling ideas, tips, pricing guides, and tool reviews.
So, what’s the best belt sander in the list?

The answer is the WEN 6502T Belt and Disc Sander. What’s impressive about this WEN Belt Sander is its durability and unique design. The performance of the motor is impressive, and it has a wide and adjustable sanding belt that lets you create the smoothest of surfaces. 

It has a disc sander which is a welcome addition for professional woodworkers and hobbyists alike. Creating a rounded corner has never been easier thanks to this disc sander.

The case iron base ensures that vibration is kept to a minimum and would not interfere with your work.

What’s surprising is that it is one of the most affordable tools on the list despite its 2-in-1 configuration and durable cast iron base. 

It is not without its cons. It’s not the most portable belt sander in the list, and you have to have enough arm strength to lift those heavy workpieces to sand. If you’re going to sand a table or floor, you might as well forget about it as it would be impossible. If you want to sand floors, a wide cabinet, or a large table, then I’d recommend the Tacklife PSFS1A Belt Sander and the Makita 9403 Belt Sander instead.

There you have it. I hope you’ve enjoyed our review of the best belt sanders. Happy shopping!
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